DUCATI 998s TORQUE
SETTINGS |
|
|
|
N-m |
|
|
|
|
Thread/Pitch |
Plus or Minus 10% |
|
|
Parts |
Notes |
(mm) |
(Plus or Minus 5%) |
ft-lbs |
in-lbs |
Items
Commonly Torque During Routine Maintenance: |
|
|
|
|
|
Spark Plugs |
|
M12x1.25 |
20.0 |
14.75 |
177.0 |
Oil Drain Plug |
|
M22x1.50 |
42.0 |
30.98 |
371.7 |
Oil Cartridge Filter |
|
M16x1.50 |
11.0 |
8.11 |
97.4 |
Oil Mesh Filter |
|
M22x1.50 |
42.0 |
30.98 |
371.7 |
Front Wheel Shaft (Axel) Nut |
|
M25x1.5 |
63.0 |
46.47 |
557.6 |
Rear Wheel LH Nut |
|
M33x1.5 |
156.0 |
115.06 |
1380.7 |
Rear Wheel RH Nut |
|
M38x1.5 |
176.0 |
129.81 |
1557.7 |
Fork Bottom End Bolts -- Torque
seq 1 - 2 - 1 |
GREASE B |
M8x1.25 |
19.0 |
14.01 |
168.2 |
Front Brake Caliper Retaining
Screw |
|
M10x1.5 |
43.0 |
31.72 |
380.6 |
Chain Eccentric Adjuster Screws
(Pinch Bolts) 1 - 2 - 1 |
|
M12x1.25 |
31.0 |
22.86 |
274.4 |
|
|
|
|
|
|
|
|
|
|
|
|
Items
Attaching to Frame: |
|
|
|
|
|
Chain Front Sprocket |
|
|
|
|
|
Front Sprocket Guard Screw |
|
M6x1.00 |
6.0 |
4.43 |
53.1 |
Chain Sprocket Fixing |
|
|
186.0 |
137.19 |
1646.2 |
|
|
|
|
|
|
Light Units |
|
|
|
|
|
Front Subframe Mounting Screw |
|
M6x1.00 |
9.0 |
6.64 |
79.7 |
Air Temp Sensor Retaining
Screw |
|
M3x1.00 |
1.0 |
0.74 |
8.9 |
Connector Support to
Headlight Support Screw |
|
M6x1.00 |
3.0 |
2.21 |
26.6 |
Cat's Eye Mounting Nut |
|
M4x0.7 |
1.6 |
1.18 |
14.2 |
Number Plate Light Nut |
|
M5x0.8 |
1.5 |
1.11 |
13.3 |
Headlight Support Retaining
Screw |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Turn Indicator Retaining Screw |
|
M6x1.00 |
3.2 |
2.36 |
28.3 |
Tail Light Peg Retaining Screw |
|
|
5.0 |
3.69 |
44.3 |
RH and LH headlight Fairing
Support Retaining Screw |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
|
|
|
|
|
|
Instrumentation |
|
|
|
|
|
Instrument Panel Fixing Nut |
|
M5x0.8 |
3.3 |
2.43 |
29.2 |
Odometer Cable Ring On
instrument panel and odometer |
|
M12x1 |
3.0 |
2.21 |
26.6 |
|
|
|
|
|
|
Front Fork |
|
|
|
|
|
Steering Head Retaining Screw |
GREASE B |
M8x1.25 |
23 |
16.96 |
203.6 |
Bottom Yoke Retaining Screws --
Torque seq 1 - 2 - 1 |
GREASE B |
M8x1.25 |
14.0 |
10.33 |
123.9 |
Helibar Clamp Pinch Bolts |
|
M8x1.25 |
16.3 |
12.00 |
144.0 |
Steering Tube Retaining Screw
(upper triple) |
GREASE B |
M8x1.25 |
22.0 |
16.23 |
194.7 |
Fork Bottom End Bolts -- Torque
seq 1 - 2 - 1 |
GREASE B |
M8x1.25 |
19.0 |
14.01 |
168.2 |
Steering Bearing - Ring Nut
slacken by 30 degrees - spec tool |
GREASE D |
M35x1.00 |
20.0 |
14.75 |
177.0 |
Steering Damper to Head Screw |
LOCK 1 |
M6x1.00 |
10.0 |
7.38 |
88.5 |
Steering Tube Reference Peg |
GREASE B |
M12x1.00 |
19.0 |
14.01 |
168.2 |
Steering Damper Ball Joint
OHLINS |
LOCK 3 |
M8x1.00 |
8.0 |
5.90 |
70.8 |
Steering Shaft |
LOCK 8 |
M6x1.00 |
8.0 |
5.90 |
70.8 |
Steering Damper Support Screw |
LOCK 2 |
M6x1.00 |
8.0 |
5.90 |
70.8 |
Steering Lock Check Nut (Locktite
to nut thread only) |
LOCK 2 |
M6x1.00 |
8.0 |
5.90 |
70.8 |
|
|
|
|
|
|
Electrical
System |
|
|
|
|
|
Cables to Battery Plate Nut |
|
M5x1.00 |
5.0 |
3.69 |
44.3 |
Battery Mount Retaining Screw |
|
M6x1.00 |
9.5 |
7.01 |
84.1 |
Horn Retaining Screw |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Control Unit Mounting Plate
Screws |
|
M5x0.8 |
2.0 |
1.48 |
17.7 |
Starter Motor Nut |
|
M6x1.00 |
5.0 |
3.69 |
44.3 |
Key Operating Switch Retaining
Screw |
LOCK 1 |
M6x1.00 |
9.0 |
6.64 |
79.7 |
Horn Bracket Retaining Screw |
|
M12x1.00 |
20.0 |
14.75 |
177.0 |
Control Unit Vibration Pad Nut |
|
M6x1.00 |
8.5 |
6.27 |
75.2 |
Cable to Contactor Nut |
|
M6x1.00 |
4.0 |
2.95 |
35.4 |
RH and LH Switch Retaining
Screw |
|
|
0.8 |
0.59 |
7.1 |
|
|
|
|
|
|
Clutch Master Cylinder to
Handlebars - Fasteners |
|
M6x1.00 |
9.0 |
6.64 |
79.7 |
Front Brake Master Cylinder to
Handlebars - Fastener |
|
M6x1.00 |
9.0 |
6.64 |
79.7 |
Throttle Control - Fastener |
|
M6x1.00 |
9.0 |
6.64 |
79.7 |
Throttle Control Cap -
Fastener |
|
|
1.8 |
1.33 |
15.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Frame-to-Engine - Fasteners |
GREASE B |
M12x1.25 |
60.0 |
44.25 |
531.0 |
Battery Boxes to Valve Cover -
Fasteners |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Battery Retaining Plate
Fastener to Battery Box |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Battery Boxes to Frame -
Fasteners |
|
M8x1.25 |
25.0 |
18.44 |
221.3 |
Nuts - Cables to Battery |
|
M5x1.00 |
5.0 |
3.69 |
44.3 |
Nuts - Cables to Starter |
|
M6x1.00 |
4.0 |
2.95 |
35.4 |
Ground Cable - Fastener |
|
|
19.0 |
14.01 |
168.2 |
Regulator to Frame - Fastener |
|
M8x1.25 |
23.0 |
16.96 |
203.6 |
Voltage Regulator -Fastener |
|
M6x1.00 |
9.0 |
6.64 |
79.7 |
Horn Bracket to Headlight Unit
- Fastener |
LOCK 2 |
M6x1.00 |
10.0 |
7.38 |
88.5 |
Nut - Horn to Bracket |
|
M12x1.00 |
20.0 |
14.75 |
177.0 |
Nut - Control Unit to Headlight |
|
M5x0.80 |
2.0 |
1.48 |
17.7 |
Air Filter Unit "Fasteners" to
Air Box Unit |
|
M5x0.80 |
1.0 |
0.74 |
8.9 |
Sleeve Clip from Filter Box to
Throttle Body |
|
|
1.5 |
1.11 |
13.3 |
Intake Funnels Clip on Throttle
Body |
|
|
2.5 |
1.84 |
22.1 |
Nut- Canister Mount |
|
|
9.0 |
6.64 |
79.7 |
Canister Mount Fastener |
|
|
2.5 |
1.84 |
22.1 |
Pressure Regulator Bracket
Fastener |
|
|
5.0 |
3.69 |
44.3 |
Oil Breather Reserve - Fastener |
|
M6x1.00 |
5.0 |
3.69 |
44.3 |
Oil Breather Reservoir Pipe
Clip |
|
|
2.2 |
1.62 |
19.5 |
Expansion Reservoir Clip |
|
|
1.4 |
1.03 |
12.4 |
Engine Breather Stud on Head -
Fastener |
|
M40x1.50 |
40.0 |
29.50 |
354.0 |
Black Screws - Clutch Oil Line
Unions |
|
M10x1.00 |
28.0 |
20.65 |
247.8 |
Clutch/Transmission Unit -
Fastener |
|
M6x1.00 |
9.0 |
6.64 |
79.7 |
Bleeder - Clutch |
|
M6x1.00 |
4.0 |
2.95 |
35.4 |
Fastener - Gear Lever |
|
M6x1.00 |
9.0 |
6.64 |
79.7 |
Fastener - Gear Lever |
LOCK 2 |
M8x1.25 |
23.0 |
16.96 |
203.6 |
Gear Pedal Shaft |
LOCK 2 |
M8x1.25 |
25.0 |
18.44 |
221.3 |
Fasteners - Footpegs |
LOCK 2 |
M8x1.25 |
24.0 |
17.70 |
212.4 |
Fasteners - Footpeg Protection
Plate |
LOCK 2 |
M5x0.80 |
5.0 |
3.69 |
44.3 |
Front Sprocket Stopper |
LOCK 1 |
M5x0.80 |
6* |
#VALUE! |
#VALUE! |
Fastener - Front Mudguard |
LOCK2 |
M6x1.00 |
3.0 |
2.21 |
26.6 |
Fastener - Front Mudguard
Holder |
|
M6x1.00 |
4.0 |
2.95 |
35.4 |
Fastener - Flange-to-Tank |
|
M5x0.80 |
5.0 |
3.69 |
44.3 |
Fasteners - Tank Quick Coupling
Mounts |
LOCK 2 |
M5x0.80 |
5.0 |
3.69 |
44.3 |
Fasteners - Fuel Level Sensors |
LOCK 2 |
M5x0.80 |
5.0 |
3.69 |
44.3 |
Fuel Breather Pipe Clip (Inside
Gas Tank) |
|
|
1.5 |
1.11 |
13.3 |
Fuel Line Clip (Inside Gas
Tank) |
|
|
2.5 |
1.84 |
22.1 |
1/4 NPT Quick Coupling Gas Line |
LOCK 6 |
|
3.0 |
2.21 |
26.6 |
Fasteners - Driving Pins |
LOCK 2 |
M6x1.00 |
11* |
#VALUE! |
#VALUE! |
Fasteners - Rear Sprocket |
GREASE B |
M10x1.25 |
48* |
#VALUE! |
#VALUE! |
Fasteners - Front turn
Indicators-to-Headlight Fairing |
|
M6x1.00 |
4.0 |
2.95 |
35.4 |
Nut - Turn Indicator |
|
M6x1.00 |
5.0 |
3.69 |
44.3 |
Nut - License Plate Light |
|
M5x0.80 |
1.5 |
1.11 |
13.3 |
Nut - Tail Light |
|
M5x0.80 |
5.0 |
3.69 |
44.3 |
Fasteners - License Plate
Bracket |
LOCK 2 |
M6x1.00 |
10.0 |
7.38 |
88.5 |
Fastener - Support-to-License
Plate Holder |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Nut - Tail Guard on Seat |
|
M6x1.00 |
8.0 |
5.90 |
70.8 |
Fastener - Rear
Fairing-to-Frame |
|
M6x1.00 |
8.0 |
5.90 |
70.8 |
Fastener - Half Bearing on Oil
Sump |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Fastener - Rear Fairing Cover |
|
M6x1.00 |
8.0 |
5.90 |
70.8 |
Fasteners - Headlight-to-Frame |
|
M6x1.00 |
8.0 |
5.90 |
70.8 |
Fasteners - Gas Tank Cover to
Headlight Fairing |
|
M6x1.00 |
3.0 |
2.21 |
26.6 |
Fasteners - Flange to Headlight
Fairing |
|
M5x0.80 |
1.0 |
0.74 |
8.9 |
Fasteners - Mirrors to
Headlight Fairing |
|
|
|
0.00 |
0.0 |
Fasteners - Splashguard |
|
M5x0.80 |
2.5 |
1.84 |
22.1 |
Fastener - Side Stand Plate |
LOCK 5 |
M10x1.50 |
43.0 |
31.72 |
380.6 |
Fastener - Stand Cable Guide on
Engine Case |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Side Stand Pivot Nut |
|
M8x1.25 |
26.0 |
19.18 |
230.1 |
Nut - Starter Motor Nut |
GREASE B |
M6x1.00 |
5.0 |
3.69 |
44.3 |
Fasteners - Fuse Box |
|
M5x0.80 |
2.0 |
1.48 |
17.7 |
Fasteners - Coils |
|
M5x0.80 |
2.0 |
1.48 |
17.7 |
Fastener - Chain Guard |
|
M5x0.80 |
1.5 |
1.11 |
13.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Swingarm
Components: |
|
|
|
|
|
Shock Absorber to Swingarm -
Fastener |
GREASE B |
M12x1.25 |
55* |
#VALUE! |
#VALUE! |
Swingarm Pivot Shaft |
GREASE C |
M8x1.25 |
25* |
#VALUE! |
#VALUE! |
Chain Adjuster Eccentric -
Fastener |
|
M12x1.25 |
70* |
#VALUE! |
#VALUE! |
Caliper Holder Plate Shaft |
LOCK 8 |
M12x1.25 |
33.0 |
24.34 |
292.1 |
Chain Adjustment - Fixing
Fastener |
LOCK 1 |
M5x0.80 |
1.5 |
1.11 |
13.3 |
|
|
|
|
|
|
Front Brake
Components: |
|
|
|
|
|
Front Brake Caliper - Fasteners |
GREASE B |
M10x1.50 |
43* |
#VALUE! |
#VALUE! |
Front Brake Disk - Fasteners |
LOCK 2 |
M8x1.25 |
25* |
#VALUE! |
#VALUE! |
Front Brake Master Cylinder to
Handlebars - Fastener |
|
M6x1.00 |
9.0 |
6.64 |
79.7 |
Brake Nipples Bleeders |
|
M10x1.00 |
12.0 |
8.85 |
106.2 |
Black Screws - Brake Oil Line
Unions |
|
M10x1.00 |
28.0 |
20.65 |
247.8 |
|
|
|
|
|
|
Rear Brake
Components: |
|
|
|
|
|
Caliper Holder Plate Stopper |
LOCK 8 |
M10x1.50 |
36.0 |
26.55 |
318.6 |
Rear Brake Caliper - Fasteners |
GREASE B |
M8x1.25 |
25* |
#VALUE! |
#VALUE! |
Rear Brake Disk - Fasteners |
LOCK 2 |
M8x1.25 |
25* |
#VALUE! |
#VALUE! |
Rear Brake Lever Shaft |
GREASE B |
M10x1.50 |
29.0 |
21.39 |
256.7 |
Rear Brake Master Cylinder -
Fastener |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Rear Brake Master Cylinder
Bracket - Fastener |
LOCK 5 |
M10x1.50 |
43.0 |
31.72 |
380.6 |
Rear Brake Pedal Light Switch |
|
|
5.0 |
3.69 |
44.3 |
Rear Brake Control Nut |
|
M6x1.00 |
7.5 |
5.53 |
66.4 |
Rear Brake Adjuster |
|
|
2.3 |
1.70 |
20.4 |
Brake Nipple Bleeder |
|
M10x1.00 |
12.0 |
8.85 |
106.2 |
Rear Brake Cable Line -
Fastener |
LOCK 2 |
M4x0.70 |
1.0 |
0.74 |
8.9 |
Rear Brake Master Cylinder Oil
Reservoir - Fastener |
|
M5x1.00 |
1.5 |
1.11 |
13.3 |
Black Screws - Brake Oil Line
Unions |
|
M10x1.00 |
28.0 |
20.65 |
247.8 |
|
|
|
|
|
|
Front Wheel |
|
|
|
|
|
Nut - Left Front Wheel |
GREASE B |
M25x1.25 |
63* |
#VALUE! |
#VALUE! |
Rear Wheel |
|
|
|
|
|
Nut - Left Rear Wheel |
GREASE B |
M33x1.50 |
156* |
#VALUE! |
#VALUE! |
|
|
|
|
|
|
Exhaust
System: |
|
|
|
|
|
Nuts - Exhaust Pipe-to-Head |
|
M8x1.25 |
24.0 |
17.70 |
212.4 |
Intake and Exhaust Flange Stud
Bolts |
LOCK 2 |
M8x1.25 |
15.0 |
11.06 |
132.8 |
Exhaust and Silencer Protector
- Fasteners |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Cone-to-Exhaust Silencer
Terminal - Fastener |
|
M6x1.00 |
9.0 |
6.64 |
79.7 |
Stainless Steel Plugs on 1/8
Throttle Exhaust Pipes |
|
|
25.0 |
18.44 |
221.3 |
|
|
|
|
|
|
Oil Cooler
Components: |
|
|
|
|
|
Oil Cooler Hanger to Valve
Cover - Fasteners |
|
M6x1.00 |
9.0 |
6.64 |
79.7 |
Oil Cooler Nipples on Cooler |
LOCK 1 |
M14x1.50 |
23.0 |
16.96 |
203.6 |
Oil Cooler Nipples-to-Engine |
|
M14x1.50 |
23.0 |
16.96 |
203.6 |
Oil Cooler Union on Cooler
(TWIN SEAL) |
SHELL Advance Ultra 4 |
M16x1.50 |
32* |
#VALUE! |
#VALUE! |
Oil Cooler on Casing (TWIN
SEAL) |
SHELL Advance Ultra 4 |
M16x1.50 |
32* |
#VALUE! |
#VALUE! |
|
|
|
|
|
|
|
|
|
|
|
|
Engine
Torque Settings |
|
|
|
|
|
Head
Nuts: 1st Torque |
GREASE C |
M10x1.50 |
15.0 |
11.06 |
132.8 |
2nd Torque |
|
|
25.0 |
18.44 |
221.3 |
3rd & Final Torque |
|
|
40.0 |
29.50 |
354.0 |
Connecting Rod Bolts:
1st Torque |
GREASE B |
M10x1.00 |
20.0 |
14.75 |
177.0 |
2nd Torque |
|
|
35.0 |
25.81 |
309.8 |
3rd & Final Torque |
|
|
69* |
#VALUE! |
#VALUE! |
Crankshaft Gear Nut |
GREASE B |
M22x1.00 |
190.0 |
140.14 |
1681.6 |
Generator Rotor Nut |
|
M24x1.00 |
190.0 |
140.14 |
1681.6 |
Gear Stop Fasteners |
LOCK 2 |
M8x1.25 |
18.0 |
13.28 |
159.3 |
Clutch Drum Nut |
GREASE A |
M20x1.00 |
190* |
#VALUE! |
#VALUE! |
Nut for Timing Lay Shaft Gear |
GREASE A |
M14x1.00 |
55* |
#VALUE! |
#VALUE! |
Ring Nut for Timing Belt
Rollers on Lay Shaft |
GREASE A |
M15x1.00 |
71.0 |
52.37 |
628.4 |
Ring Nut for Timing Belt
Rollers on Head |
GREASE A |
M15x1.00 |
71.0 |
52.37 |
628.4 |
Mobile Tensioned Pin |
LOCK 2 |
M8x1.25 |
26.0 |
19.18 |
230.1 |
Spark Plugs |
|
M12x1.25 |
20.0 |
14.75 |
177.0 |
Gearbox Drum Selector Fastener |
|
M16x1.50 |
30.0 |
22.13 |
265.5 |
Clutch Housing Fastener |
LOCK 4 |
M8x1.25 |
35* |
#VALUE! |
#VALUE! |
Camshaft Support Fasteners |
|
M6x1.00 |
11.0 |
8.11 |
97.4 |
Fixed Tensioned Roller Pin |
LOCK 2 |
M8x1.00 |
20.0 |
14.75 |
177.0 |
Flywheel Flange Fasteners |
LOCK 8 |
M6x1.00 |
13.5 |
9.96 |
119.5 |
Valve Cover Fasteners |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Case Joining Fasteners:
1st Torque |
GREASE B |
M8x1.25 |
19* |
#VALUE! |
#VALUE! |
2nd & Final Torque |
|
|
25.0 |
18.44 |
221.3 |
Case Joining Fasteners |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Gearbox Bearing Plate Fasteners |
LOCK 2 |
M6x1.00 |
10.0 |
7.38 |
88.5 |
By-Pass Pump Plug |
LOCK 5 |
M15x1.00 |
25.0 |
18.44 |
221.3 |
Head Stud Bolts |
LOCK 2 |
M10x1.50 |
25* |
#VALUE! |
#VALUE! |
Intake and Exhaust Flange Stud
Bolts |
LOCK 2 |
M8x1.25 |
15.0 |
11.06 |
132.8 |
Mesh Filter Duct Plug |
LOCK 5 |
M15x1.00 |
20.0 |
14.75 |
177.0 |
Oil Pump Duct Plug |
LOCK 5 |
M10x1.50 |
15.0 |
11.06 |
132.8 |
Oil Filter Nipple |
LOCK 2 |
M16x1.50 |
42.0 |
30.98 |
371.7 |
Oil Drain Plug |
|
M22x1.50 |
42.0 |
30.98 |
371.7 |
Oil Filter Plug |
|
M22x1.50 |
5.0 |
3.69 |
44.3 |
Neutral Light Switch |
|
M10x1.25 |
10.0 |
7.38 |
88.5 |
Oil Mesh Filter |
|
M22x1.50 |
42.0 |
30.98 |
371.7 |
Oil Cartridge Filter |
|
M16x1.50 |
11.0 |
8.11 |
97.4 |
Breather Cap |
|
M40x1.50 |
40.0 |
29.50 |
354.0 |
Blow-by Valve |
|
M40x1.50 |
40.0 |
29.50 |
354.0 |
Gear Pawl Fastener |
LOCK 2 |
M6x1.00 |
10.0 |
7.38 |
88.5 |
Battery Mount Lower Stud Bolt |
LOCK 2 |
M6x1.00 |
10.0 |
7.38 |
88.5 |
Pick-up Sensor Fastener |
LOCK 2 |
M6x1.00 |
10.0 |
7.38 |
88.5 |
Generator Stator Fastener |
LOCK 2 |
M6x1.00 |
10.0 |
7.38 |
88.5 |
Intake and Exhaust Manifold
Nuts |
|
M8x1.25 |
23.0 |
16.96 |
203.6 |
Fastener for Starter Idle Pin |
LOCK 2 |
M6x1.00 |
10.0 |
7.38 |
88.5 |
Filter Plug |
LOCK 5 |
M12x1.00 |
23.5 |
17.33 |
208.0 |
Oil Pump Body Fasteners |
|
M8x1.25 |
26.0 |
19.18 |
230.1 |
Oil Pump Body and Cover
Fasteners |
|
M6x1.00 |
9.0 |
6.64 |
79.7 |
Ignition Sensor Fasteners |
|
M5x0.80 |
5.0 |
3.69 |
44.3 |
Pressure Switch |
|
M10x1.00 |
5.0 |
3.69 |
44.3 |
Generator Cover Fasteners |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Clutch Cover Fasteners |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Starter Motor Fasteners |
LOCK 2 |
M6x1.00 |
10.0 |
7.38 |
88.5 |
Oil Temperature Light Switch |
|
M10x1.00 |
23.5 |
17.33 |
208.0 |
Head Service Fasteners |
LOCK 5 |
M6x1.00 |
3* |
#VALUE! |
#VALUE! |
Ground Fastener |
|
M8x1.50 |
13.0 |
9.59 |
115.1 |
Closing Plug for Mesh Filter |
|
M31x1.50 |
30.0 |
22.13 |
265.5 |
Oil Temperature Sensor Ring Nut |
|
M30x1.50 |
38.0 |
28.03 |
336.3 |
Steel/Alum. Crankshaft Cap |
TB 1375B |
M20x1.00 |
Special Tool |
#VALUE! |
#VALUE! |
Oil Cooler Nipple |
LOCK 5 |
M14x1.50 |
24.0 |
17.70 |
212.4 |
Engine Ground Connector
Fastener |
LOCK 2 |
M12x1.00 |
18.0 |
13.28 |
159.3 |
Oil Temperature Sensor |
LOCK 4 |
M12x1.50 |
18.0 |
13.28 |
159.3 |
Crankshaft Grub Fasteners |
TB 1375B |
M8x1.25 |
13.0 |
9.59 |
115.1 |
Gear Pawn Fastener |
|
M8x1.00 |
25.0 |
18.44 |
221.3 |
Casing Drilled Fastener |
GREASE B |
M8x1.25 |
20.0 |
14.75 |
177.0 |
Rotor Flywheel Fastener |
LOCK 2 |
M6x1.00 |
13.0 |
9.59 |
115.1 |
Intake Manifold Fuel Pump Union |
LOCK 2 |
M6x1.00 |
2.5 |
1.84 |
22.1 |
Reduction Bush |
LOCK 5 |
M10x1.00 |
|
0.00 |
0.0 |
Oil Temperature Bulb |
|
M10x1.00 |
10.0 |
7.38 |
88.5 |
Casing Service Plug (Clutch
Side) |
LOCK 5 |
M10x1.50 |
15.0 |
11.06 |
132.8 |
Inspection Cover Fasteners |
|
M6x1.00 |
6* |
#VALUE! |
#VALUE! |
Rocker Arm Shaft Covers -
Fasteners |
|
M6x1.00 |
10.0 |
7.38 |
88.5 |
Clutch Spring - Fasteners |
|
M5x0.80 |
5* |
#VALUE! |
#VALUE! |
Driven Belt Roller Flange -
Retaining Fasteners |
|
M5x0.80 |
5* |
#VALUE! |
#VALUE! |
Manifold Nipple |
LOCK 2 |
M5x0.80 |
3* |
#VALUE! |
#VALUE! |
Split Belt Roller - Retaining
Fastener |
|
M5x0.80 |
5* |
#VALUE! |
#VALUE! |
Cover Plug |
|
M5x0.80 |
2.5* |
#VALUE! |
#VALUE! |
|
|
|
|
|
|
|
|
|
|
|
|
Frame
Settings:
Note, Right and Left are Determined as if One is Sitting on the Bike - |
Right will be to the rider's Right and Left
will be to the Rider's Left. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Products used in Maintenance
Procedures: |
Examples: |
|
|
|
|
|
|
|
|
|
|
GREASE A - Multipurpose,
medium fiber, lithium grease. |
SHELL Alvania R3 |
|
|
|
|
|
|
|
|
|
|
GREASE B - Molybdenum
disulphide grease, high mechanical stress and high
temperature resistant. |
SHELL Retinax HDX2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LOCK 1 - Low-strength thread
locker. |
LOCTITE 222 |
|
|
|
|
|
|
|
|
|
|
LOCK 2 - Oil-compatible, medium
strength thread locker. |
lOCTITE 243 |
|
|
|
|
|
|
|
|
|
|
LOCK 3 - High-strength thread
sealant or threads parts. |
LOCTITE 270 |
|
|
|
|
|
|
|
|
|
|
LOCK 4 - Flange sealant.
Resistant to high mechanical stress, solvents and high
temperatures (up to 200 degrees C). For pressures up to 350
ATM. Fills gaps up to 0.40 mm. |
LOCTITE 510 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LOCTITE 128455 |
|
|
|
|
LOCK 5 - Permanent adhesive for
smooth or threaded cylindrical fasteners or
mechanical parts. High resistance to mechanical stresses and
solvents. Temperature range: minus 55 to plus 175 degrees C. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LOCK 6 - Pipe sealant for pipes
and medium to large fasteners. For water and gas
(except oxygen). Maximum filling capacity: diameter gaps
up to 0.40mm. |
LOCTITE 577 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LOCK 7 - Speed bonder for
rubber and plastics. Elastomer load ethylic base. |
LOCTITE 480 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LOCK 8 - High-strength
retaining compound for threaded parts, bearings, bushes,
splines and keys. Temperature ranges: minus 55 to plus 150
degrees C. |
LOCTITE 601 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|