Home • Maintenance and Issues • Torque Values • ST4s Service DIY • BBG-ST4s No.2 Service DIY • Showa Fork Service and Overhaul • JP Diag-Gouge • BBG-ST4s Maintenance Issue

DIY Desmo - ST4s Service
  2 June 2002 1 July 2003 20 May 2004 1 Sep 2006 27 Sep 2007 9 Feb 2012 18 Aug 2012 29 Apr 2013 17 Mar 2014 18 Jul 2014 15 Jan 2015 26 Sep 2016 11 Feb 2017 4 Oct 2017 10 Feb 2018 1 May 2018 1 Sep 2018 15 Dec 2018 19 May 2019 27 Jul 2019 8 Sep 2019 2 Nov 2019 15 Feb 2020 21 Feb 2023 xx Xxx xxxx

Mileage:

600 3,000 6,000 9,000 12,000 15,320 16,400 17,000 18,993 19,250 19,750 20,500 21,750 23,500 24,000 24,000 24,500 25,548 25,831 28,183 28,183 29,284 29,368 34,010  

Description:

Initial Tires 6K SVC Tires 12K SVC Mini SVC Chain Tires 18K SVC Battery Suspension Routine 24K early Valves Tires Cooling Tires Oil+ Fuel tank Tires Brakes Bearings Clutch 30K Svc 34K Svc  
Oil changed and oil filter changed  Complete Mobile1  Complete Mobile1  Complete Mobile1 Complete Mobile1  Complete Mobile1  Complete Mobile1 - - Complete Mobile1 - - - Complete Mobile1 - - - Complete Shell Adv 10w40 - - - - - Complete  Shell Adv 10w40 Complete  Shell Adv 10w40  
Oil mesh screen cleaned  Complete  Complete  Complete Complete  Complete  Complete - - Complete - - - Complete - - Complete Complete - - - - - Complete Complete   
Spark Plugs changed - -  Complete -  Complete  Complete - - - - - - Complete - - - - - - - - - DCPR9EIX -  
Valve Clearance checked and adjusted (see worksheet) - -  Complete -  Complete  Complete - - Complete - - - Complete - - - - - - - - - Complete Complete  
Valves Lapped - - - - - - - - - - - - - - - - - - - - - - Complete -  
Pistons / Heads / Valves Cleaned - - - - - - - - - - - - - - - - - - - - - - Complete -  
Head Gaskets Replaced - - - - - - - - - - - - - - - - - - - - - - Complete -  
Leak Down Check (compression check) - - - - - - - - - - - - - - - - - - - - - - Complete

V - 96%

H - 96%

-  
Timing Belts replaced (tension set @ 110Hz) - - - -  Complete  Complete - - Complete Exact Fit 100Hz - - - Complete Exact Fit 100Hz - - - - - - - - - Complete Exact Fit 100Hz Complete Exact Fit 100Hz  
Throttle Body Timing and idle - - - - - - - - Complete - - - - - - - - - - - - - - -  
Fuel Filter changed and submerged fuel hose replaced SAE 30R10 - - Complete 30R10 and Mahle KL 145 -  Complete 30R10 and Mahle KL 145  Complete Mahle KL 145 - - Complete 30R10 and Mahle KL 145 - - - - - - - - Complete 30R10 and Mahle KL 145 - - - - - Complete 30R10 and Mahle KL 145  
Fuel Tank interior inspected - -  Complete -  Complete  Complete - - Complete - - - Complete - - - - Complete - - - - - Complete  
Fuel tank Interior fuel hoses replaced - - - - Complete - - - - - - - - - - - - Complete - - - - - Complete  
Air Filter (Ducati Performance) Cleaned and oiled - - - - Complete - - - - - - - - - - - - Complete - - - - - Complete  
Cooling system (full flush of system and replace with coolant with Engine Ice) - - -  Complete -  Complete Complete - flush w vinegar and distilled H2O - - - - - - - Liqui Moly Radiator Flush Cleaner- rinse w distilled H2O - - - - - - - Complete Liqui Moly Radiator Flush Cleaner- rinse w distilled H2O -  
Temperature sending units replaced both - - - - -  Complete Complete - Bosch units - - - - - - - Complete - Bosch units - - - - - - - - -  
Cooling Hoses Replaced - - - - - - Complete - Red Silicon - - - - - - - - - - - - - - - - -  
Thermostat Replaced - - - - - - Complete Ducati OEM - - - - - - - - - - - - - - - Complete Ducati OEM -  
Front Brake system flushed and bled - DOT4 Synth - - - -  Complete  Complete - - - - - Complete Complete - - - - - - Complete - - Complete Complete  
Rear Brake system flushed and bled - DOT4 Synth - - - -  Complete  Complete - - - - - - Complete - - - Complete - - - - - - Complete  
Clutch system flushed and bled - DOT4 Synth - - - -  Complete  Complete - - - - - Complete Complete - - - - - - Complete - - - Complete  
Clutch pack and basket replaced - - - - - - - - - - - - - - - - - - - - - Complete - -  
Chain Clean and inspect and adjust - -  Complete -  Complete  Complete - - - - - Complete Complete - Complete - Complete - - Complete - - Complete Complete  
Chain Replaced - - - - - - 525 DID - 102 links - - - - - - - - - - - - - - - - -  
Front Sprocket Replaced - - - - - - 15T - - - - - - - - - - - - - - - - -  
Front Sprocket retention plate Replaced - - - - - - Complete - - - - - - - Complete - - - - - - - - -  
Rear Sprocket Replaced - - - - - - 42T - - - - - - - - - - - - - - - - -  
Steering Head Bearings Check (replace) - - Complete

(OEM replacement bearings)

- - - - - - - Complete

Tapered Roller bearings

- - - - - - - - - - - Complete -  
Front Wheel Bearings Replaced ALL BALLS WHEEL BEARING & SEAL KIT - NO. 25-1351 - - - - - - - - - - - - - - - - - - - - Complete - - -  
Rear Wheel Bearings Replaced ALL BALLS WHEEL BEARING & SEAL KIT - NO. 25-1351 - - - - - - - - - - - - - - - - - - - - - - Complete -  
Rear Sprocket Carrier Bearings Replaced  SKF W6006-2RS1 - - - - - - - - - - - - - - - - - - - - - - Complete -  
Ride Height Adjust Rod Replaced and Adjusted - - - - - - Complete - - - - - - - - - - - - - - - - -  
Tire Replacement front 120/70ZR-17 - -  Complete  -  Complete - - Complete - - - Complete - Diablo Rosso III - - - Complete - Diablo Rosso III - - Complete - Diablo Rosso III - - - - Complete - Diablo Rosso III  
Tire Replacement rear 180/55ZR-17 -  Complete  Complete  Complete  Complete - - Complete - Diablo Rosso III - - - Complete - Diablo Rosso III - Complete - Diablo Rosso III - - - - Complete - Diablo Rosso III - Complete - Diablo Rosso III - - Complete - Diablo Rosso III  
Battery Replaced Yuasa YT12B-BS AGM Battery

-

new Yuasa YT-12B-BS

-

-

-

-

-

-

-

new Yuasa YT-12B-BS

-

new Yuasa YT-12B-BS

-

-

-

-

-

-

-

-

-

-

new Yuasa YT-12B-BS

new Yuasa YT-12B-BS

 
Front Forks overhauled, 5W CRT 20mm Ohlins Internals installed with Racetech1 springs (.95kg) - - - - - - - - - - Complete - - - - - - -

-

-

-

-

-

-

 
Rear shock overhauled - - - - - - - - - - Complete - - - - - - -

-

-

-

-

-

-

 
Rear spring replaced, up size Ohlins 105 L237 - - - - - - - - - - Complete - - - - - - -

-

-

-

-

-

-

 
Front Rotors replaced Brake Tech Axis SS BTD-10.SR BTD-10.SL - - - - - - - - - - - - - - - - - -

-

Complete

-

-

-

-

 
Front Brake Pads Replaced Ferodo HH Sinter Road Brake Pads - - - - - - - - - - - - - - - - - -

-

Complete

-

-

-

-